Polyurethane foam blocks for mattress manufacturers
Foam for mattress manufacturers

Your foam in volume, with the same quality in every batch.

Mattress manufacturers in Europe, Africa and the Middle East: Innoflex continuously produces polyurethane foams for bedding and delivers them as blocks, cut sheets or roll-compressed, under supply contracts.

×10capacity with the continuous line
35+references in stock
20cutting machines
ISO 9001certified quality system
Polyurethane foam testing and development
Continuous lineconsistent blocks, batch after batch
Why Innoflex

A mattress manufacturer that produces its own foam.

Every day we use our foam in more than 1,000 mattresses: we know what a manufacturer expects from a block — consistent density, steady firmness and long-term performance that does not vary from one delivery to the next.

  • Continuous production : uniform blocks, with less offcut waste
  • Technical data sheet for each grade : density, indentation hardness, resilience, compression set
  • Cut to your dimensions : sheets, profiles, toppers and shapes
  • Mixed container with springs, ticking and accessories if needed
Bedding grades

The foams we supply to manufacturers.

Request the technical data sheets →
GradeUse in the mattressDensitiesFormats
HR (high resilience)Cores and comfort layers of quality mattressesHR25 to HR60Blocks, sheets, roll-compressed
High density (HD)Cores of budget mattresses, edge supports, bed bases and seating28 to 45 kg/m³Blocks, sheets, cut parts
Memory foam (visco)Premium comfort layers and pillows50 to 80 kg/m³Sheets, cut parts
Custom formulationsFirmness, colour or performance specific to your rangeTo your specificationsPrototype in 4 to 8 weeks

Indentation hardness, resilience and compression set values are given on the technical data sheet for each grade, sent on request.

Supply contracts

Secure your foam for the whole year.

01

Reserved annual volume

We plan your volume over the year and reserve the corresponding capacity on our production line.

02

Call-off orders

Monthly or weekly call-off orders against the agreed volume, to keep your block inventory low.

03

Consistent density

Every batch is checked against the technical data sheet we approved together: no need to readjust your production lines with each delivery.

04

Optimised freight

Foam compressed and rolled so you ship less air, and containers topped up with your other supplies.

05

Moroccan origin

Certificate of origin provided, so you can benefit from Morocco’s trade agreements with the European Union, Africa and the Arab world, depending on your country.

06

Technical support

Our technicians help you choose grades and optimise your mattress constructions and cutting.

Frequently asked questions

Foam for manufacturers: your questions.

What is the minimum quantity of foam you can ship for export?

We ship by full container or full truckload, which can combine several foam grades, plus supplies if needed. Volumes and frequency are set in your supply contract.

Can you reproduce the foam I currently buy?

Yes, in most cases: from your technical data sheet or a sample, we reproduce the density and firmness, or propose an equivalent grade.

Do you supply foam roll-compressed?

Yes. Compressed, rolled sheets greatly reduce the volume shipped, which lowers the freight cost per cubic metre of foam delivered.

Which countries do you deliver foam to?

Within Morocco with our own fleet, and for export to Europe, West and Central Africa and the Middle East, by road or by sea depending on the destination.

Quotation

What foam do you need?

Tell us the grades, monthly volumes and your country: we will come back to you with a quotation and the technical data sheets.

Request a quotation
See also

Supplies for manufacturers.

Springs, mattress ticking, wadding and accessories, shipped with your foam in the same container.

Our supplies